Smart Motor Solutions for IoT Custom

Smart Motor Solutions for IoT

-- Steady & Reliable Manufacturer --

Connected Motion: The Integration of IoT and Propulsion

The future of mobility is connected, and at HENTACH, formerly known as Hengtai Motor, we are driving this change with our Smart Motor Solutions for IoT. In a world where data is as valuable as power, our motors are no longer just mechanical actuators; they are sophisticated data nodes. For 30 years, our 9,000-square-meter facility has been a center for electromechanical innovation, and our latest generation of motors incorporates integrated sensors and communication protocols (CAN-bus, RS485, Bluetooth) that allow for real-time monitoring of performance, temperature, and health. This integration allows B2B fleet operators and OEMs to move from reactive maintenance to "Predictive Intelligence," significantly reducing downtime and operational costs.

The "Smart" in HENTACH motors starts with the hardware. We utilize our 500-ton die-casting capabilities to create specialized internal chambers for IoT-enabled controllers and sensors, protecting the delicate electronics from the vibration and heat of the motor core. By embedding high-precision Hall sensors and thermal probes directly into the windings, we can provide a level of data granularity that external sensors cannot match. Historically, our motors are proven to exceed a 50,000-mile durability benchmark, and with IoT integration, we can now track that durability in real-time. Since 1995, our "Hengtai" legacy has been about reliability; by adding intelligence, we are making that reliability transparent and manageable for the modern digital era.

Furthermore, our smart solutions enable advanced features such as "Over-the-Air" (OTA) firmware updates and remote diagnostics. If a fleet operator in Europe notices a motor is underperforming, our engineers in China can analyze the data logs and push a software update to optimize the torque curve or thermal management without ever touching the vehicle. This global connectivity is supported by our ISO 9001 certified manufacturing, ensuring that the hardware is as smart as the software. For B2B partners, HENTACH provides the professional-grade engineering required to build the "Internet of Wheels." We are not just providing motion; we are providing the intelligence that allows your business to operate smarter, faster, and more efficiently.

IoT Integrated Technical Parameters

Technical MetricSpecification ValueIoT Capability
Communication InterfacesCAN 2.0B / RS485 / Bluetooth / UARTSeamless Smart System Integration
Integrated Sensors3x Hall / 1x NTC / 1x AccelerometerComprehensive Health Monitoring
Firmware SupportOTA (Over-The-Air) UpdateableFuture-Proof Performance Upgrades
Diagnostic LoggingOn-board EEPROM MemoryCradle-to-Grave Service History
Data Refresh RateUp to 100HzReal-Time Control and Analytics
Control LogicFOC (Field Oriented Control)Adaptive Intelligence Propulsion
Anti-Theft FeaturesRemote Electronic LockingDigital Asset Protection
Operating SystemCompatible with Android/iOS/WindowsUser-Friendly Interface Options
Power ManagementSmart "Deep Sleep" Mode (< 10uA)Extends Parked Battery Life
EncryptionHardware-level Security (AES)Protects Against Digital Tampering

Applications for the Connected Fleet Era

Smart IoT motors are the primary choice for Shared Mobility Fleets (e-scooters and e-bikes), where operators must track thousands of assets across a city. The ability to remotely monitor battery health and motor efficiency is vital for maintaining a profitable fleet. They are also essential for Autonomous Delivery Robots, which rely on the motor’s data to navigate and detect obstacles. In the industrial sector, smart motors are used in Warehouse AGVs (Automated Guided Vehicles) to coordinate movements in a synchronized hive, ensuring maximum throughput. HENTACH’s 30 years of electromechanical innovation ensures that these high-tech systems are built on a rock-solid industrial foundation.

  • Smart Urban Rental Fleets (Bikes and Scooters).
  • Last-Mile Autonomous Delivery Platforms.
  • Industrial AMR (Autonomous Mobile Robots) for Logistics.
  • High-End Consumer E-mobility with App integration.
  • Smart Agricultural Drones and specialized equipment.

The Advantage of Predictive Maintenance

The advantage of HENTACH's smart motor solution is Maximized Uptime. By utilizing the integrated NTC sensors and accelerometer, our smart systems can detect the early signs of bearing wear or thermal stress long before a failure occurs. This allows B2B partners to schedule maintenance during off-peak hours, avoiding the cost of "dead on the road" repairs. Our 30-year legacy as "Hengtai" has shown us that durability is not just about strong metal; it's about smart management. Because our motors are proven to reach 50,000 miles, the IoT data provides the proof and the pathway to reaching that milestone for every unit in your fleet.

Furthermore, our Customizable API allows you to integrate our motor data directly into your existing management software. We provide the professional-grade SDKs and documentation required for a smooth digital integration. Our 500-ton die-casting ensures that even with integrated electronics, the motor remains rugged and IP65-rated for all-weather operation. Our ISO 9001 quality system includes a full digital functional test for every smart motor, ensuring that the "brain" is as reliable as the "brawn." When you choose HENTACH for your IoT project, you are choosing a partner that understands the intersection of industrial excellence and digital innovation. We provide the intelligence that drives your business forward.

WHO ARE WE More than 20 years of production experience.

Ningbo Yinzhou HENTACH Electromechanical Co., Ltd. was established in 1995. For more than 20 years, we have been committed to the casting and processing of miniature DC motors, hub motors for electric vehicles and motorcycles, and aluminum and magnesium alloys for electric vehicles. At the same time, we have a complete ISO9001 quality control system, mature management system and advanced manufacturing and testing equipment.

HENTACH has an area of more than 9,000 square meters, with a construction area of 5,000 square meters. Currently we have more than 60 sets of various internal production equipment including 500 tons die-casting machines, precision CNC machine tools, laser marking machines, micro-arc oxidation, etc., and another two sets of electric vehicle motor test benches.

As China Smart Motor Solutions for IoT Manufacturers and China Smart Motor Solutions for IoT Suppliers, HENTACH aims to pursue higher quality and innovation products. With rich experience in motor manufacturing, we are confident with our motor quality as we always use the materials and our own patented nylon-steel gear. We used to set up a price for the customers who use our motors for over 30,000 miles. In the end we find over 50 motors that are used by the customers for over 30,000 miles and some of them even reach 50,000 miles. We appreciate for those customers who are always trust our products, which also encourage us to keep exploring and innovating better motor with quality.